Home About HESCO Innovations Philosophy Core Issues Accomplishments Future Directions Green Industry Contact Us  
   
 
 
 
 
Watermill Upgradation :

Nearly Two hundred thousands watermill in Himalaya and two millions across the world have been serving rural communities since 3rd -4th centuries. These mills mainly used for grinding and dehusking. Fortunately these mills still serve remote local communities in absence of any other option. There was no other means except to revive these mills as these were most decentralized community service system. By improving these mills, three major impacts are achieved.

Reviving 200 hundred thousands villages with improved services.
Decentralized clean energy availability.
Respect to tradition.
These mills have always been operational and a slight technology inputs upgrades their efficiency 3-4 times. Their sustainability character remain intact with these mills as inputs are totally localized and are in common access. The mills are true representative of clean energy, pro- environment and socio- cultural local efforts. These mills will always have a role as no other energy option can compete them in rural areas. It is local resource run device with direct access to community.

This initiative was launched with an aim of revitalizing the century old and probably the first water based rural entrepreneurship which existed in the Himalayan region. Such mill runs on the same principal as large dams. The watermills "Gharat" however faced with the major setback after advancing modern mills running on diesel and electricity.

The first thing that was done on mill was introducing 'bearing' which replaces the traditional support made of stone and wood. This increased the efficiency of the watermills by three times. This was the shining opportunity for the fading mill practices of the Himalayan region. Once the news spread across, various watermill users came together to adopt this techniques.

Initially, most of these watermills were using wooden central wheel and blades that were inefficient giving low productivity. HESCO through locally available fabrications introduced metallic turbines improving the efficiency and introduced the concept of generating power from these turbines. Although, earlier efforts had little impact due to high cost, poor adaptability and acceptability of highly sophisticated technology .

In 1990-neglected water millers organized themselves under HESCO to call upon Government for their welfare. Their simple demand was to revive mills as this was the only option for remote communities. Government awareness was than utilized to streamline a program for mills. Government of India; Ministry of renewable energy launched a scheme for millers. This helped miller to get partial technology and resource support. Since watermill was everyone concern in community, the miller's movement received positive support for all section of society.

Since mill was an indication of community owned system, its success has helped planner to take similar approach to others community program. While community was benefited with simple system approach, a clear vision thus was formed on decentralized community owned system.

Water-millers had clear long and short-term benefits. The diminishing system which was turned disused due to advent of diesel and electrical devices, returned with full use. The new efficient mills compete well with other invading systems. These mills came back in new Form.

Since mill was serving one purpose only, these were underutilized earlier. With new intervention, they became multipurpose. Electricity generation to other local employment applications made them multipurpose in villages. The villagers look forward to generate local resource based cottage industry. Moreover many villagers which were in dark due to grid inaccessibility, were illuminated through mills.

These mills have served directly to the community for several local services. At the same time clean energy through mill cut carbon emission. A rough estimate reveal that each mill cut 1 kg of carbon per hour annually emission annually thus helping environment conservation. And if one calculates this to the total number of present and the future number of mills, the figures are quite substantial.

Since mills are community owned system, minimal available resource both human and others make mill multipurpose. It is the main reason why mills have had fair replication potential.

Watermill success set an example and a separate watermill scheme has been lunched by Government of India under Ministry of renewable energy. Another ministry of small-scale industry has also given mill a status of cottage Industry.

The mill utility issue has caught international status as mills are abundant in Africa and Asian Continents. Realizing the role of mills an International conference of water millers is proposed in 2008-2009.

Watermill use and application are continuous process. A constant input would improve overall efficiency and other possible applications.

The mills have since drawn international attention, it is China, Nepal, Pakistan, India and African countries have begun to ponder on the issue.

This program is innovative simply for two reasons:
The technology has been upgraded on the line of community skill economic status and post service ability. The simple innovation has done wonder and multiplied fast as everything was within community reach. It has been done in a manner that respects local cultures and customs and not seen as one which is 'imposed' by outsiders.

The approach to mill up gradation was done through networking of millers under water millers Association. This begun from state and reached National level. HESCO/technology and other support go to the se associations for implementation.

After failure of many intervention done by National and International agencies to improve the mill through sophisticated turbine system. It mainly failed due to high tech nature could not match community skill, high cost and unavailable post installation services needs

The whole technology has been upgraded exactly on traditional line. Wooden turbines were replaced with iron. The wheel arrangements were done for several other applications.

There is fair scope of future improvement in the system as local services for such improvement exist in village. Thus the present mills also offer modification as per local need.

No patent right was claimed by the organization as it believes that community-to-community services must not be brought under any limitation. This also helped to replicate the technology.

The total investment for a mill up gradation range from $1000 to $1500. This amount subsidized by the Government to promote clean energy. The revenue flow chart is given below:

For one unit installation:
Input: Total Rs. 90,000/- according Indian currency, $ 2,0108.30/- US dollar

  Output Amount according Indian currency
  Flour grinding Rs.72,000/- yearly
  Electricity Rs. 65,000/- Yearly
  Rice dehusking Rs. 48,000/- Yearly
  Cotton combing Rs. 24,000/- Yearly


Total Rs. 2,09,000/- Yearly
Fabrication of the tools equipment and post services equipment is another set of local employment that is also generated. The revenue flow of fabrication is as below:


Fabrication and services Input Output Net Gain
Pre installation service $ 44.85116 $89.70233 $44.85116
Equipment $ 1,009.15 $1,233.41 $224.256
Post installation service $ 44.85116 $112.128 $ 67.27675


Loans are not all time return in the form of cash. It is kind also accepted. These facilitate millers to take loan without being skeptical. They pay flour in place of cash. Some agency like watermiller association (WMA) or HESCO play a role of facilitator. These agencies sell the flour and deposit the cash to bank or funding agencies.

Thus total revenue flows has three channels. This is within water mill, fabrication, and other agro processing.
The success of any intervention are judged by following indicators:
Once the watermill is upgraded it does not need further inputs. It constantly run and maintained by the millers. Since this is the only service available in village, it remains in uninterrupted use. This forms the strongest indicator of success at mill level.

Another major indicator of success is replication within minimum support. Begin with few, thousands of watermills across Mountain have been upgraded by now. Interestingly, this did not solely done by HESCO, but other development agencies have also adopted the mission. This was done without any limitation.

Qualitative evaluation assessment is done by two characters.

How long system works without any support.
How quick post installation services are available.

The above measurements are done in case of all mills. Since being a simple technology, it runs without hindrances. Day to day problems is taken care of by milers and in case of major breakdown, it is local workshop that normally serve.
Quantitative assessment is done on the basis of number of new watermills that has been replicated. The number has gone around 5,000 in a mountain states. This is likely to increase as successful technologies have self replication. Since these mills are multipurpose now, one or other kind of uses are sought. This is one reason why this number has increased. Increasing unemployment also focus on local resource based employment and this factor generates new set of employment.
There are two factors that helps to mill mission to continue. The simple and cost effective technologies have been constantly catering local needs and thus attracting millers to adopt it. A water millers association formed at regional level to provide services and take feedback constantly. These organizations since are created by users, perfect management is observed at community level.

In case of mills, the stakeholders are civil society, millers, services providers, Gov/Non Government development agency and community.

Civil society task has been to develop/ standardize and source pro millers technology which can match to local ecological and economical related issues.

The millers being users are the main stakeholders. Their stake is on technology adoption, financial management and service providers to community for various agro processing. In order to take short/ long-term decision, water millers association (WMA) has been formed for day today issues.

Service providers / fabricators have an important role to provide knowledge, technology, equipment services to water millers association (WMA). For any breakdown, their role is to provide services. Their role is also to source knowledge from organization to upgrade the mills.

A Government / Non Government agency has a direct role in helping financial and related logistics for mills. Subsidy, incentives and related policy are their direct concern.

Community, the direct users have been the ultimate beneficiary of the mill up gradation.

Research institutes have also been stakeholder as their involvement is sought. Whenever there is need realized for technology inputs especially on application of mill and power governors ,these institutes are consulted.

Watermill is a community-based system. Improvement in the mill was long awaited exercise. It spreads fast as it is community need. This success of the mill brought community trust on the HESCO. It guided organization for similar other community priority need and build confidence in HESCO on its approach.

This also makes favorable public option, which is used to press policy makers for pro community program.

The success of this activity has improved/ trained overall efficiency of the organization. The program improved capabilities of the organization. There has been major breakthrough in promotion of mini- micro power generating system in the states. Many Government development agencies have also been sensitized for its intervention in rural India. It is expected that the present program by other decade will be a major activity for Global decentralized energy issue.



 
 
  About Dr. Joshi
Dr. Anil Prakash Joshi is well known in India for being an innovator in both ...
 
 
More>>  
  Honourable Visitors
  Himalayan Sustainability
  Blog
  Bachchon Ka Akhbar
  WISE
  WEED: A Sceneraio
  Landslide control
  Rural resources
  Solar Energy
  Agriculture (Pulses)
  Agri act
  Mountain Agriculture policy
  Watermill Upgradation
  Technology Initiative for   Peace
  Kisan Bank
  Agri Yatra
  Integrated Villages
  Ecological Food
  Shrines & Offerings
  Artisan
  Training
  Community Organisation
  Community Initiative for   community
  Join Us
 
 
Home | About HESCO | Philosophy | Core Issues | Accomplishments | Future Directions | Green Industry | Contact Us
all copyright reserved to hesco.in : designed by infovision